Hot forging
Metal is formed above its recrystallization temperature, refining the grain structure for strength and toughness in load-bearing parts.
Forging & Machining Capabilities
Near-Net Shapes, Finished In-House.
Aviaforge forges aluminum alloys and carbon steel in a 10,000 m² facility with 7 servo-electric screw press forging lines, then machines, heat-treats and finishes the parts in-house — from a single prototype to production runs of 50,000 pieces.
Capabilities at a glance
- Manufacturing facility
- 10,000 m²
- Largest forging press
- 1,600 t
- Servo-electric screw press lines
- 7
- First prototype piece
- 30 Days
Forging Processes
Cold forging
Forming at or near room temperature for good dimensional accuracy and surface finish on smaller parts.
Precision die forging
Near-net-shape forming that reduces machining allowance; Aviaforge’s near-net forming raises material utilization by 30%.
Isothermal forging
Die and workpiece are held at the same temperature, improving grain uniformity by 30% — suited to high-strength aluminum alloys.
Equipment
- 7 servo-electric screw press forging lines
- 1,600-ton press
- Automated heat treatment line
- Machining center
- Automated acid pickling line
Machining & Finishing
- CNC turning
- CNC milling
- Grinding
- Heat treatment
- Surface treatment
Heat Treatment
Uniform-temperature quenching + cryogenic treatment, hardness uniformity ≤ 2 HRC.
Materials & Standards
Aluminum alloys and carbon steel. Common aluminum grades with their equivalent ASTM, DIN EN and GB designations:
| ASTM grade | ASTM standard | DIN grade | DIN standard | GB grade | GB standard |
|---|---|---|---|---|---|
| 6061 | ASTM B209 | EN AW-6082 | DIN EN 573-3 | 6061 | GB/T 3190-2020 |
| 7075 | ASTM B209 | EN AW-7075 | DIN EN 573-3 | 7A09 | GB/T 3190-2020 |
| 6063 | ASTM B221 | EN AW-6063 | DIN EN 755-2 | 6063 | GB/T 5237-2017 |
| 5083 | ASTM B209 | EN AW-5083 | DIN EN 485-2 | 5083 | GB/T 3190-2020 |
| 2024 | ASTM B209 | EN AW-2024 | DIN EN 573-3 | 2A12 | GB/T 3190-2020 |
Size, Tolerance & Volume
Size & Tolerance
Custom dimensions from micro-parts to large forgings, with tolerances to ISO or ASME standards as specified on your drawing.
Prototypes
DFM analysis and 3D forging simulation before tooling. First prototype piece within 30 days, with support for functional testing.
Production
Flexible MOQ: small-batch prototyping and mass production. Flexible production lines for 2,000–50,000 pieces per production order.
See how parts are inspected on the Quality & Certifications page, or follow a project step by step in our OEM & ODM process.
Capabilities FAQ
What forging processes does Aviaforge offer?
Hot forging, cold forging, precision (near-net-shape) die forging and isothermal forging, on 7 servo-electric screw press forging lines with presses up to 1,600 tons.
Which metals can Aviaforge forge?
Aluminum alloys and carbon steel. Common aluminum grades are 6061, 6082, 6063, 7075, 5083 and 2024, supplied to ASTM, DIN EN and GB standards.
Can Aviaforge machine forged parts in-house?
Yes. Forgings can be finished with CNC turning, milling and grinding, heat treatment and surface treatment, so parts are delivered ready to assemble.
What batch sizes does Aviaforge produce?
Flexible MOQ: small-batch prototyping and mass production. Production lines are sized for orders of 2,000 to 50,000 pieces, and the first prototype piece is typically delivered within 30 days.
Have a drawing or a sample? Let’s forge it.
Send us your drawing, specification or sample and our team will reply with a quotation.